Boron nitride in metal casting
Hexagonal boron nitride is considered one of the most effective materials for separating molten metal from mold and tool surfaces.
The extreme conditions in metal casting often lead to metal adhesion and reactions between the metal and the mold material, as well as surface defects and material inclusions. All too often, this results in time-consuming rework and shortens the service life of tools. But that’s all over now!
Henze BNP’s HeBoCoat and HeBoSint products are thermally stable, chemically inert, and metal-repellent—even at temperatures above 1600 °C! This enables efficient, reproducible processes in metal casting.
The unique combination of excellent temperature resistance, chemical resistance, and low wettability makes Henze BNP products the perfect choice for metal casting.
Typical applications:
- The ideal process partner for iron, precious metal, and nickel alloys, among others
- Process-critical forming components, e.g., release rings, side dams, and nozzles
- Coatings for casting tools, casting channels, or molds
- Mold and core coatings in investment casting
- Protective and barrier layers on graphite or ceramic components
Our Boron Nitride Recommendations for Applications in Metal Casting
HeBoCoat ® PL-W 250
HeBoCoat ® PL-E 125
HeBoCoat ® PL-W 300
Advantages of boron nitride in metal casting:
- Preventing the molten metal from sticking
- Ensuring dimensionally accurate shaping
- Extended service life by minimizing reactions and wear
- Preventing unplanned downtime through maximum thermal shock resistance
- Reduced maintenance requirements, improved process stability, and cost efficiency
- Consistent casting quality and maintenance of alloy purity
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Frequently Asked Questions
What are the advantages of boron nitride products in metal casting?
Metal casting is characterised by extremely high temperatures and constant contact with aggressive molten metals. Boron nitride is the ideal solution here, as it is extremely resistant to thermal shock and, at the same time, chemically resistant to many molten metals. The use of boron nitride products significantly extends the service life of the tools used and markedly improves process reliability in foundries.
Which specific components made of boron nitride are used in foundry technology?
Thanks to the excellent and easy machinability of solid boron nitride, an enormous variety of geometries can be realized exactly according to customer requirements. Our solid HeBoSint® materials are therefore preferred for the production of crucibles, nozzles and a wide variety of molded parts for metal casting .
How do boron nitride coatings support the casting process?
Our liquid HeBoCoat® coatings are essential in metal casting to provide the necessary release properties for mould materials and refractory materials. This non-stick effect reduces wear on plant components, makes subsequent cleaning considerably easier and thus improves the overall efficiency of the process.
Why is boron nitride so important, especially for aluminum casting?
Although aluminum is light and economical, in its liquid or plastic state it places extremely high demands on systems, tools and processing aids. The constantly increasing quality demands in aluminum casting require an absolutely reliable coating of the refractory materials used. HeBoCoat® products have exactly the right combination of properties needed to meet these high requirements in the long term.